Consumer Goods Manufacturer|Operations Department|4-Month Implementation 3 of 5

Chapter 03

What their team saw each day

COO View. An operations performance tracker, department-level ROI, strategic insights, and the handful of decisions that needed a leader that week.

Operations Performance Tracker On track
Day 3of 5· 4 remaining
Exception backlog clearanceDay 1
Supplier performance reviewDay 1
Demand forecast reconciliationDay 2
PO amendment batch reviewDay 2
DC allocation optimizationDay 2
Inbound logistics status syncDay 3
Quality hold resolutionDay 3
Inventory rebalancing across DCsDay 3
Supplier scorecard distributionDay 4
Returns disposition finalizationDay 4
Weekly ops report & sign-offDay 5

Operations ROI

210
Exceptions auto-resolved
this month
57%
Stockout reduction
71% → 86%
Forecast accuracy
+15pp
22%
Inventory reduction
$780K working capital released

Where to point the freed capacity

Roughly 35% of coordinator time is now unused. Recommendation: redeploy 2 coordinators into strategic sourcing and supplier development.
Impact: Trades reactive exception chasing for proactive supply-chain work, worth about $120K a year in savings plus stronger supplier performance.
Capacity
Inventory carrying costs have fallen 22%, freeing $780K in working capital.
Impact: Safety stock was tuned across all 3 DCs, and sharper demand sensing means far less buffer inventory is needed.
Financial
Two-thirds of exceptions (66%) now clear themselves, the top 10 exception types run fully autonomously, and disruptions get a response inside 6 hours.
Impact: The war room shrank from 90 minutes with 7 people to 20 minutes with 3, so the team only weighs in on genuinely new situations.
Operational
OPERATIONS GOVERNANCE

Quality and compliance controls are on record for 100% of the operations the agents touch. This period's audit trail: 2,740 logged actions.

Their compliance team benefited.

Action items this week

Sign off on the plan to shift the coordinators' surplus capacity into strategic sourcing. high
Review the Q1 supplier performance scorecards ahead of annual contract negotiations. medium
Approve widening the automation scope to cover demand sensing and returns processing. medium