Consumer Goods Manufacturer|Operations Department|4-Month Implementation 3 of 5

Chapter 03

What their team saw each day

Coordinator View. Each morning the coordinator opened a queue of 4 calls needing a human, down from 10+ before the agents took over. The rest cleared overnight.

What agents handled that day
11
Exceptions triaged
38
POs validated
27
Shipments tracked
3
Supplier alerts processed
What reaches a human now takes about 30 minutes a day — the overnight agents clear the rest, work that once ran close to seven hours.

Queue snapshot

4 items required human judgment.

EXC-2847 High Supplier Disruption Pacific Components Ltd · 340 units short 91%
The Exception
The shipment is running three days behind, leaving DC-1 (Chicago) 340 units short and putting 12 downstream customer orders at risk.
Agent Recommendation
Pull 280 units from DC-3 (Atlanta) safety stock and expedite the last 60 through backup supplier Lakeshore Parts. Expediting spend: $1,400.
Policy applied
Disruption Response SLA §2.3 — stockout risk above 80% triggers an automatic safety-stock pull from the nearest DC.
Related Documents
Shipment TRK-44821 DC-3 inventory report Lakeshore Parts contract
Resolve Escalate Override
SPR-0193 Medium Supplier Performance Flag GlobalPack Industries · 78% OTD (3 months) 94%
The Exception
On-time delivery has sat under the 85% bar for three months straight. The misses cluster on the biggest orders, those above $30K.
Agent Recommendation
Open a performance review. Agent assembled a scorecard with root-cause findings; suggests breaking large orders into two shipments.
Policy applied
Supplier Escalation Procedure §3.1 — on-time delivery below 85% for three consecutive months triggers a performance review.
Related Documents
Supplier scorecard Q1 Delivery history 90-day Contract terms
Resolve Escalate Override
DFC-0847 High Demand Forecast Override Internal - SKU Analysis · +22% vs forecast 82%
The Exception
Point-of-sale is running 22% over forecast for the HPC-200 home-care group, but Netstock hasn't caught up: a regional promotion was never entered into the system.
Agent Recommendation
Apply a conservative 18% demand uplift over the next 3 weeks and pre-build at DC-1 (Chicago) and DC-2 (Columbus). Flagged the missing promo entry for planning.
Policy applied
Demand Signal Weighting §6.1 — signal weighting: POS data 40%, forecast 30%, seasonal index 20%, promotional calendar 10%.
Related Documents
POS data feed Netstock forecast export Regional promo schedule
Resolve Escalate Override
POA-1247 Medium PO Amendment Approval Apex Raw Materials · +$9,400 (18% over PO) 88%
The Exception
MRP cut the PO at 12,000 units, but live demand signals point to 14,200, an 18% increase on the original order.
Agent Recommendation
Approve the amendment. Demand sensing confirmed the uptick across 3 independent signals and history backs it; the change heads off a stockout at DC-2 (Columbus).
Policy applied
PO Amendment & Validation Rules §4.1 — PO amendments exceeding 15% variance require director-level approval.
Related Documents
PO-88471 Demand sensing report DC-2 inventory projection
Resolve Escalate Override

Weekly time saved

11h
Week 1
14h
Week 2
16h
Week 3
18h
Week 4